A favor for my old robotics teacher that turned into a full drivetrain swap: take a worn-out gas tractor, pull the engine, and rebuild it as a fully electric machine.

Teardown

First step was a complete disassembly of the gas drivetrain: engine out, fuel system removed, and the transmission evaluated for what could be reused versus replaced.

Tractor stripped down in the shop with the seat removed and the engine, gearbox housing, and fuel tank laid out on cardboard
Mid-teardown: seat and panels off the machine, with the engine, gearbox housing, and fuel tank pulled out onto the floor.
Disassembled gas transaxle showing gears, shafts, and chain
Gas transaxle split open to evaluate which gears and shafts could be reused.

Electric Conversion

With the chassis stripped, I welded in a new electric transaxle and replaced the engine bay with a battery system, making the tractor fully electric.

Finished before I was documenting projects properly, so the photos here cover the teardown rather than the completed machine.

Top Skills Utilized

  • MIG Welding
  • Drivetrain Design
  • Battery Systems
  • Electrical Wiring